From October 19th to October 26th, the 2022 "K Times" international plastics and rubber exhibition will be held again in Düsseldorf. At that time, exhibitors from the international plastics and rubber industry will gather at the largest international exhibition. The first session was held in 1952 and is held every three years. So far, it has successfully held 20 sessions, and 2019 will welcome its 22nd event. The International Plastics and Rubber Exhibition in Düsseldorf has a long history of more than half a century. There is no doubt that it has become the flagship exhibition of the industry today.
All products from the plastics and rubber industry will be on full display at the International Plastics and Rubber Show 2022. The breadth of exhibitors (from large global suppliers to small new companies) and internationality guarantee the products on display. In order to show its outstanding innovation strength to professional audience, many companies from all over the world have signed up to participate in the exhibition. Although the economic situation facing the industry is still severe, more than 3,500 exhibitors are expected to participate in all 19 exhibition halls of the exhibition center. Exhibitors from Germany, Italy, Australia, Switzerland and the United States, as well as Asian manufacturers from China, Taiwan and India, will again be at the show. The International Plastics and Rubber Exhibition is the world's most important industry exchange platform, both for the entire plastics and rubber industry, and for visitors from major user fields. No other exhibition offers automotive, packaging, electronic engineering, electronics and communications industry, construction, medical technology and aerospace technology professionals the opportunity to learn about the latest plastics and rubber application technologies and experience dynamic technological innovations.
This time, Hangzhou Shiteng Machinery Co., Ltd. was invited to participate in the "K Times" International Plastics and Rubber Exhibition in Düsseldorf, Germany. The products displayed by LITAI this time include TTF-520A three-station thermoforming machine, air compressor, chiller, air tank.
TTF-520A full-automatic three-station plastic thermoforming machine
TTF series full-automatic thermoforming machine is our latest developed core product. The machine combines forming, cutting, and stacking into process. widely used and suitable for most of the customer requested, it can produce plastic trays, containers, boxes, lids, etc . The machine is completely driven by servo motor. stable operation, low noise, high efficiency, high quality.
Working stations is driven by stable four guiding-pillars (GCr15 steel, outside is hard chrome plated) structure. Wear resistant, and extend equipment life. Working station, sheet feeding and rolling part all completely driven by servo motor system, more accurate and efficient .
Every station is driven by the eccentric crank linkage structure. Feeding and heating part have optoelectronic switch in order to prevent error operating from production process. The toothed chain made of 65#Mn, helping convey sheet. Aluminum rails with water cooling, save water. The machine adopts PID temperature system, it shows high precision, and temperature control tolerance <1℃. Each servo motor has overload protection for machine's overworking. Low barycenter and height of finished products as well as steady running ensures easy operation and friendly viewing. There is an alarm function of the sliding doors.
LITAI MACHINERY CO, LTD is founded in 2001. For more than 20 years, our enterprise mission is to realize producing automatic plastic packaging machines. We focus on researching, developing, manufacturing and marketing four/three-station thermoforming machine, plastic cup thermoforming machine , BOPS plastic thermoforming machine, muti-ayer PP/PS/PET sheet extruder, mould, etc. We are the first manufacturer in domestic to produce plastic cup in one line with thermoforming, punching, Cutting, stacking, transmitting, counting and packing automatically .
We have 20+ years’ experience, 3000+ partner and cover 80+ countries regions. We are looking forward to clients’ new demand and suggestions which we trust would help us progress forward.
What is an automatic plastic cup thermoforming machine? Well, this is a question everyone who is new to this industry would ask. Simply, this is a machine for manufacturing plastic cups. But there are other questions we might encounter. In this article, Litai, automatic plastic cup thermoforming machine supplier, would focus on questions of automatic plastic cup thermoforming machine, aiming to enable you to understand this machine clearly. Besides, automatic plastic cup thermoforming machine of Litai would be introduced at the end of this article, you could click here to turn to corresponding product page to be familiar with this machine. If you want to know more about details of shipping and after-sales service, contacting us directly is welcomed.
WHAT IS THE THERMOFORMING EQUIPMENT?
Automatic plastic cup thermoforming machine (also known as flat vulcanizing machine, rubber vulcanizing machine, small tablet press, automatic tablet press) is a kind of molding machine, suitable for polymers in the rubber and plastic industries such as PVC, masterbatch and other chemical raw materials It can be used as the basis for batching before mass production in the factory. The plastic or rubber raw material is placed in the mold, sandwiched between the upper and lower electric heating plates, and pressure is applied under the intelligent constant temperature of the electric heating plate to make the raw material shape.
WHAT MATERIAL IS USED TO MAKE PLASTIC CUPS?
The commonly used materials for plastic water cups are space glass and AS plastic. Space glass, also known as PC engineering plastics, is a widely used material around the world, and its main component is polycarbonate. Lightweight and durable, this material has excellent insulation, elongation, dimensional stability, chemical resistance, and high strength, heat and cold resistance. It also has the advantages of self-extinguishing, flame retardant, non-toxic, and colorable. The disadvantage is that it has insufficient hardness compared with metal, which makes its appearance easier to scratch.
AS plastic is a copolymer of acrylonitrile (A) and styrene (S). It has moderate weather resistance and is not affected by high humidity environments. It is resistant to general grease, detergents and mild alcohol. It has poor fatigue resistance and is not easy to It cracks due to internal stress, and the material has high transparency. It is often used to make plastic products such as trays, water cups, tableware, toothbrushes, instrument mirrors, and packaging boxes.
HOW DOES PLASTIC THERMOFORMING WORK?
The injection molding of the automatic plastic cup thermoforming machine uses the thermophysical properties of the plastic to add the material from the hopper into the barrel, which is heated by a heating ring outside the barrel to melt the material. The material is gradually plasticized, melted and homogenized under the double action of screw shearing. When the screw rotates, the material will push the melted material to the head of the screw under the action of the friction force and shearing force of the falling groove.
At the same time, the screw retreats under the reaction of the material, so that the head of the screw forms a storage space and completes the plasticization process. Then, under the action of the injection cylinder piston, the screw injects the molten material in the storage chamber through the nozzle at high speed and high pressure. In the cavity of the mold, after the molten material in the cavity has been pressure-maintained, cooled, solidified and shaped, the mold opens the mold under the action of the clamping mechanism, and the shaped product is ejected from the mold through the ejector device.
This is the end of this article, more questions and corresponding answers would be listed in the next article.
AUTOMATIC PLASTIC CUP THERMOFORMING MACHINE
TTF series full-automatic thermoforming machine is our latest developed core product. The automatic plastic cup thermoforming machine combines forming, punching, cutting, and stacking into process. widely used and suitable for most of the customer requested, it can produce plastic trays, containers, boxes, lids, etc. The machine is completely driven by servo motor. stable operation, low noise, high efficiency, high quality.
SUMMARY OF AUTOMATIC PLASTIC CUP THERMOFORMING MACHINE
Industrial manual interface and PLC of SIEMENS (Germany) make the high degree automation, accurate control and convenient operation. The document storage function simplifies the operational processes.
Working stations is driven by stable four guiding-pillars (GCr15 steel, outside is hard chrome plated) structure. Wear resistant, and extend equipment life.
Stretching servomotor of YASKAWA (Japan) controls the speed of the upper and lower die, this can maintain the uniform strength to ensure that the bottom thickness of each cup is uniformly. And the ser
Hydraulic driven system can provide adequately movement speed and strongly punching power.
The whole part is driven by hydraulic system, which is reliable and steady. Using proximity switch of ROCKWELL (USA) leads to excellent mould positioning precision.
The heater added vacuum insulation cotton, which shows quick response rate, short processing time, and save energy.
Sharp chain uses 65#Mn, which has higher strength, better heat resistance and elasticity than 45# steel.
The electric lubricating oil pump can automatically inject lubricating oil regularly and quantitatively through the control of computer under the condition of unmanned control, which can make the rota
Sheet feeding servo motor adopt YASKAWA brand, made in Japan, the rated power is 3Kw, ensure stable operation in the process of feeding.
AUTOMATIC PLASTIC CUP THERMOFORMING MACHINE SUPPLIER – LITAI MACHINERY
LITAI MACHINERY CO, LTD is founded in 2001. For more than 20 years, our enterprise mission is to realize producing automatic plastic packaging machines. We focus on researching, developing, manufacturing and marketing four/three-station thermoforming machine, plastic cup thermoforming machine, BOPS plastic thermoforming machine, muti-ayer PP/PS/PET sheet extruder, mould, etc. We are the first manufacturer in domestic to produce plastic cup in one line with thermoforming, punching,Cutting,stacking, transmitting, counting and packing automatically.
RELATED NEWS OF AUTOMATIC PLASTIC CUP THERMOFORMING MACHINE
2022 is a crucial year for the "14th Five-Year Plan". Whether it is to expand domestic demand to promote new infrastructure, or to replace domestic production to build plastic recycling, technological innovation is the source of living water, and it is also the foundation and "golden key" to consolidate the development of dual recycling. Accelerating scientific and technological innovation and upgrading and transformation has become an inevitable move for rubber and plastics enterprises to seize the commanding heights of the future and market competition.
Asia-Pacific Chinaplas will be held from July 18 to 21, 2022, with 12 major exhibition halls, with an exhibition area of 120,000 square meters, with 2,000+ global high-quality suppliers, and a huge amount of mechanical technology and innovative materials will be unveiled. Qingdao World Expo City International Convention and Exhibition Center. It is expected to attract 150,000+ professional visitors from the rubber and plastics application industry. Standing at this new starting point, let us gather at CHINAPLAS 2022, seize the golden development opportunities of the market, seek new situations in the changing situation, and jointly explore the development path under the dual cycle of internal and external.
TTF-520A full-automatic three-station plastic thermoforming machine
TTF series full-automatic thermoforming machine is our latest developed core product. The machine combines forming, cutting, and stacking into process. widely used and suitable for most of the customer requested, it can produce plastic trays, containers, boxes, lids, etc . The machine is completely driven by servo motor. stable operation, low noise, high efficiency, high quality.
Working stations is driven by stable four guiding-pillars (GCr15 steel, outside is hard chrome plated) structure. Wear resistant, and extend equipment life. Working station, sheet feeding and rolling part all completely driven by servo motor system, more accurate and efficient.
Every station is driven by the eccentric crank linkage structure. Feeding and heating part have optoelectronic switch in order to prevent error operating from production process. The toothed chain made of 65#Mn, helping convey sheet. Aluminum rails with water cooling, save water. The machine adopts PID temperature system, it shows high precision, and temperature control tolerance <1℃. Each servo motor has overload protection for machine's overworking. Low barycenter and height of finished products as well as steady running ensures easy operation and friendly viewing. There is an alarm function of the sliding doors.
We believe that this exhibition will be a test for our products and engineers. Challenges also mean opportunities. The questions, needs and valuable opinions of customers will also guide our long-term development in the future. The road ahead is still long, LITAI MACHINERY Co., Ltd. will also continue to improve the management system, accelerate the process of building the Shiteng brand, rationally face the market demand, produce and design more high-quality products to meet the needs of the majority of users, and provide Chinese and foreign customers with better quality products. Much high quality service.
The injection molding of the plastic thermoforming machine uses the thermophysical properties of the plastic to add the material from the hopper into the barrel. The outside of the barrel is heated by a heating ring to melt the material. The barrel is equipped with a screw driven by an external power motor to rotate. The material is gradually plasticized, melted and homogenized under the double action of screw shearing. When the screw rotates, the material will push the melted material to the head of the screw under the action of the friction force and shearing force of the falling groove. At the same time, the screw retreats under the reaction of the material, so that the head of the screw forms a storage space and completes the plasticization process. Then, under the action of the injection cylinder piston, the screw injects the molten material in the storage chamber through the nozzle at high speed and high pressure. In the cavity of the mold, after the molten material in the cavity has been pressure-maintained, cooled, solidified and shaped, the mold opens the mold under the action of the clamping mechanism, and the shaped product is ejected from the mold through the ejector device.
A mold that uses plastic plates and sheets as raw materials to form some simpler plastic products. In the case of softening, it is deformed and attached to the cavity of the mold to obtain the desired molded product, which is mainly used in the production of some daily necessities, food and toy packaging products.
Due to the low pressure during molding, the mold material is mostly made of cast aluminum or non-metallic materials, and the structure is relatively simple.
Both thermosetting plastics and thermoplastics can be produced by injection molding machines. If thermosetting plastics are produced, the injection molding machine needs to be slightly modified. That is, the nozzle of the injection molding machine needs to be replaced, the nozzle is enlarged, and the backstop ring needs to be replaced. The backstop ring is used to prevent the plastic from flowing back.
Thermoset yellowstone is used very little these days, and I have hardly heard of it. A long time ago, more than ten years ago, I heard that the reflectors of our car lights use that thermosetting plastic, and some bread machines, ovens, etc., also use some thermosetting materials. But it is rarely used now, because many are replaced by thermoplastics.
Thermosetting plastics are cumbersome and expensive. I don't know the price of thermosetting material, but it is definitely more expensive than ordinary PP. Thermosetting plastics cannot be crushed and remolded. If there is a problem with a waste product, it is useless, you smash it, and it cannot be melted again. Thermoplastic, it can be crushed and reused, you can crush it and reuse it, and crush it and reuse it. There are also thermosetting materials, many of which require baking paint and electroplating on the surface. If there is waste, it may be scrapped.
Injection molding machines that produce thermoset materials are generally modified from very old injection molding machines. Because it is easy to produce and does not need debugging, it is heated by a heating rod mold and has no waterway, so it is usually an old machine to be modified to produce thermosetting plastic products.
Plastic molding processing equipment is developed on the basis of rubber machinery and metal die-casting machines. Plastic thermoforming machine is a kind of molding machine. The plastic or rubber raw material is placed in the mold, sandwiched between the upper and lower electric heating plates, and pressure is applied under the intelligent constant temperature of the electric heating plate to shape the raw materials.
Types of plastic molding machine processing equipment
There are only three types of plastic thermoforming methods for thermoforming machines, namely female mold forming, male mold forming and paired mold forming. The thermoforming machine should be able to repeat the thermoforming production cycle according to a certain program to make exactly the same product. There are many types of thermoforming machines, there are manual, semi-automatic and automatic thermoforming machines.
Thermoforming products are large in volume and small in quantity, so semi-automatic or manual thermoforming machines are suitable. On the contrary, if the volume of the product is small and the quantity is large, it is more appropriate to use an automatic thermoforming machine. It is suitable for the mixing, processing and batching test of chemical raw materials such as PVC and masterbatch in the rubber and plastic industries to detect whether the required color and quality are achieved, which can be used as the basis for batching before mass production in factories.
Plastic Injection Molding Machine
Plastic injection molding is a molding method of injection and molding, and its equipment is called plastic injection molding machine, or injection molding machine for short. Plastic injection molding machines are the main molding equipment for making thermoplastics and thermosets into various plastic products. Ordinary plastic injection molding machine refers to the most widely used single-screw or plunger horizontal, vertical or angle single-station injection molding machine for processing thermoplastics.
And other types of injection molding machines, such as thermosetting plastics, structural foaming, multi-component, reactive, exhausted and other injection molding machines, refer to some of the materials to be processed and the structural characteristics of the machine that are quite different from ordinary plastic injection molding machines. Injection molding machine. About 30% of the world's plastic raw materials are used for injection molding, and injection molding machines account for about 40% of the total output of plastic machinery, and have become an important part of the plastic processing industry and plastic machinery industry, which is the growth of plastic machinery products. One of the fastest models with the largest variety of specifications and the largest production quantity.
Plastic extruder
In the plastic extrusion molding equipment, the plastic extruder is usually called the main machine, and the subsequent equipment plastic extrusion molding machine is called the auxiliary machine. After more than 100 years of development, plastic extruders have been derived from the original single-screw, twin-screw, multi-screw, and even no-screw models. Plastic extruder (host) can be used with various plastic forming auxiliary machines such as pipe, film, holding material, monofilament, flat wire, packing belt, extruding mesh, plate (sheet) material, profiled material, granulation, cable coating and so on. Match to form various plastic extrusion molding production lines to produce various plastic products. Therefore, plastic extrusion molding machinery is one of the widely used models in the plastic processing industry.
Plastic blow molding machine
Blow molding consists of two basic steps: first molding the parison, and then using compressed air (and a stretch rod) to radially inflate (and axially stretch) the parison to make it close to (stretch) blow molding Mould cavity, giving the shape and size of the cavity to the product, and cooling it.
Multilayer blow molding
There are two types of molding: co-extrusion blow molding and co-injection blow molding; stretch blow molding includes injection stretch blow molding and extrusion stretch blow molding. Stretch blow molding can be divided into one-step method and two-step method.
Presses and Transfer Molding Machines
Compression molding and transfer molding are the main molding methods for thermosets. The press for compression molding and the transfer molding machine for transfer molding are the main molding equipment for thermosetting plastics to make various plastic products. The function of the press is to apply pressure to the plastic through the plastic mold. If a fixed mold is used, it also has the function of opening and closing the mold and ejecting the product. The presses used for compression molding are divided into two categories: mechanical presses and hydraulic presses.
CO, LTD is founded in 2001. For more than 20 years, our enterprise mission is to realize producing automatic plastic packaging machines. Our thermoforming machines are of high quality. Welcome to inquire, we will provide you with the best quality product consulting services!
Plastic cup thermoforming machine
cold press molding. We also often call it cold pressing sintering, which differs from general compression molding in that it promotes pressure molding of materials at room temperature. After demolding, the mouldings can be cured again by heating or by chemical action. This method is generally used in the molding of polytetrafluoroethylene materials, and is also used in some high temperature resistant plastics (such as polyimide, etc.). The general process is from the three processes of blanking - sintering - cooling.
Plastic cup thermoforming machine transfer molding. This one is a molding method of thermosetting plastics. When molding, the molding compound is heated and softened in a heating chamber, and then pressed into the heated mold cavity for curing. The transfer molding of plastic cup thermoforming machine will be divided into different types of work according to different equipments: ① flap type; ② tank type; ③ plunger type.
The requirements of transfer molding for plastics are: before reaching the curing temperature, the plastic should have greater mobility, and after reaching the curing temperature, it must have a faster curing rate. Phenolic, melamine formaldehyde and epoxy resins can meet this requirement.
Transfer molding has the following advantages: ① less product waste, which can reduce the amount of post-processing; ② can mold products with fine or fragile inserts and perforations, and can maintain the correct orientation of inserts and holes; ③ product function Uniform, accurate scale and high quality; ④ The wear of the mold is small. The defects are: ⑤ The production cost of the mold is higher than that of the compression mold; ⑥ The plastic loss is large; ⑦ The fiber reinforced plastic is anisotropic due to the fiber orientation; strength decreased.
Plastic cup thermoforming machine low pressure formingLow pressure molding methods are used to make reinforced plastic products. Reinforcing materials such as glass fiber, textile, asbestos, paper, carbon fiber, etc. Most of the commonly used resins are thermosetting, such as phenolic, epoxy, amino, unsaturated polyester, silicone and other resins.
Low pressure molding includes bag pressure method and spray method
Bag press molding. By virtue of the elastic bag (or other elastic diaphragm) being subjected to fluid pressure, the reinforced plastic between the rigid mold and the elastic bag is uniformly compressed to become a method for the part. According to the different methods of causing fluid pressure, it can be generally divided into pressure bag forming, vacuum bag forming and autoclave forming.
Eruption molding. When molding reinforced plastic products, it is a method of spraying chopped fibers and resin together on a mold with a spray gun to laminate and solidify into a product.
Extrusion. Extrusion molding, also known as extrusion molding or extrusion molding, is a method in which materials are continuously formed through a die in a moving state by heating and pressurizing in an extruder. The extrusion method is mainly used for the molding of thermoplastics, and can also be used for some thermosetting plastics. Extruded products are continuous profiles, such as tubes, rods, wires, plates, films, wire and cable coatings, etc. In addition, it can also be used for mixing, plasticizing, granulating, coloring, and blending of plastics.
The extrusion molding machine is composed of the main parts such as extrusion equipment, transmission mechanism, heating and cooling system. There are two types of extruders, screw type (single screw and multi-screw) and plunger type. The former extrusion process is continuous, the latter is intermittent.
The basic structure of a single-screw extruder mainly includes transmission equipment, feeding equipment, barrel, screw, die and die.
The auxiliary equipment of the extruder has three categories: pre-processing equipment (such as material conveying and drying), extrudate processing equipment (setting, cooling, pulling, cutting or rolling) and production condition control equipment.
Plastic cups are used for disposable plastic products in public places for people to hold water or food. Because the demand for plastic cups in public places is still very large, the thermoforming machine for plastic cups has Great motivation and development. The plastic cup thermoforming machine has always been a powerful equipment for making plastic cups. In the production of plastic cups, the plastic cup thermoforming machine has a very strong function.
The plastic cup thermoforming machine is an ideal equipment for manufacturing disposable plastic products, which is mainly composed of the body, the cup making device and the sheet conveying mechanism. Today, let's follow LITAI MACHINERY to understand the working principle, features and advantages of plastic cup thermoforming machine, hoping to be helpful to everyone.
Plastic thermoforming processing equipment is developed on the basis of rubber machinery and metal die casting machines. Since the introduction of polymer injection molding technology and simple molding equipment in the 1870s, as an industry, it did not develop rapidly until the 1930s. Plastic molding processing equipment was gradually commercialized, and injection molding and extrusion molding have become industrialized. processing method. Blow molding is the third largest plastic molding method after injection molding and extrusion, and it is also a plastic molding method.
The plastic cup thermoforming machine replaces the mold to make disposable cups/bowls/square boxes and plastic packaging products. The cup making machine is mainly used to produce disposable plastic containers. Such as water cups, beverage cups, jelly cups, yogurt cups, packaging bowls, instant noodle bowls, plastic cup lids, square boxes, fruit trays and related plastic packaging products such as medicine, light industry, textiles, travel, toys, etc.
Mainly in that one end of the sheet conveying mechanism is set in the fuselage at the outlet of the cup making machine, and the other end is connected to the fuselage through a sliding connection mechanism; the sheet conveying mechanism is a chain conveying mechanism, including a chain conveyor belt and a chain row seat; The mechanism is a chain transmission mechanism, including a chain conveyor belt and a chain row seat. The front end of the chain conveyor belt is connected to the fuselage through a sliding mechanism, and the rear end is connected to the chain row seat. The chain row seat is connected to the fuselage through a sliding connection mechanism.
The sliding connection mechanism consists of a sliding rail set on the fuselage and a sliding block matched with it on the chain row seat; the sliding mechanism consists of a chain conveyor belt pulley and front fuselage and pulley tracking. Because of the sliding connection mechanism and the sliding mechanism, the chain transmission mechanism can move backward along the sliding rail, so that the mold and the lower mold can be easily replaced.
1.High efficiency, energy saving, safety and environmental protection, and high product qualification rate.
2. The whole machine integrates sheet feeding, heating, stretching, forming, trimming, cup blowing, and scrap winding at one time, which greatly saves labor costs and improves product profitability.
3. The advantages of stable operation, low noise, strong clamping force and high product rate.
4.The whole machine is controlled by PLC touch screen, the operation is simple and convenient. The cam runs smoothly, sturdy and durable, and the production speed is fast. Different plastic products can be produced by installing different molds to achieve the purpose of one machine with multiple uses.
5. The raw materials are widely used, such as PS, PP, PVC, PET, ABS and other plastic sheets can be processed and manufactured.